Global Composite Rollers Market Growth, Share, Size, Trends and Forecast (2025 - 2031)

• In January 2024, PROK, a leading global provider of conveyor equipment solutions based in Australia, announced the grand opening of its highly anticipated specialist manufacturing facility in Salt Lake City, Utah. This state-of-the-art facility is set to transform the production of conveyor rollers, meeting the evolving demands of the global mining industry.

• In March 2023, Tonex, a resin-based composite coating material developed exclusively for roller applications by Pronexos, headquartered in the Netherlands, was unveiled. Known for its exceptional durability and versatility across various applications, this innovative patented product garnered enthusiastic industry acclaim following its debut at the International Converting Exhibition in Munich.

In this report, the Composite Rollers Market has been segmented by Fiber Type, Resin Type, Application, End-Use Industry and Geography.

Composite Rollers Market, Segmentation by Fiber Type

The Composite Rollers Market has been segmented by Fiber Type into Glass, Carbon and Others.

Glass

The glass fiber segment holds the dominant share of the Composite Rollers Market, accounting for approximately 55%. These rollers offer an excellent balance of strength, durability, and cost-effectiveness, making them suitable for applications in paper, film, and textile industries.

Carbon

Carbon fiber composite rollers represent around 35% of the market due to their high stiffness, lightweight characteristics, and superior performance in high-speed operations. They are preferred in demanding environments such as printing, packaging, and steel manufacturing.

Others

The others segment, which includes aramid and hybrid fibers, contributes nearly 10% of the market. These specialized rollers are used in niche applications requiring enhanced heat resistance, reduced vibration, and specific performance features in extreme conditions.

Composite Rollers Market, Segmentation by Resin Type

The Composite Rollers Market has been segmented by Resin Type into Thermoset and Thermoplastic.

Thermoset

The thermoset resin segment leads the Composite Rollers Market with a share exceeding 60%. Known for their excellent thermal stability and resistance to deformation, thermoset-based rollers are widely used in high-load and high-temperature industrial environments.

Thermoplastic

The thermoplastic segment accounts for nearly 40% of the market, driven by increasing demand for recyclable and lightweight materials. These rollers offer better impact resistance and are easier to manufacture, making them ideal for automotive and consumer goods industries.

Composite Rollers Market, Segmentation by Application

The Composite Rollers Market has been segmented by Application into Conveyor Belts, Pallet Handling, and Heavy-Duty Transport.

Conveyor Belts

The conveyor belts segment dominates the Composite Rollers Market, accounting for over 55% of the global share. These rollers are preferred due to their lightweight, corrosion resistance, and low maintenance, especially in industries like mining, packaging, and food processing.

Pallet Handling

Pallet handling applications represent approximately 25% of the market. Composite rollers are essential in automated logistics and warehousing operations, offering smooth motion and reducing noise and energy consumption during pallet transportation.

Heavy-Duty Transport

The heavy-duty transport segment comprises nearly 20% of the total demand. These rollers provide durability and load-bearing capacity in demanding environments such as steel plants, airports, and marine terminals, enhancing operational efficiency.

Composite Rollers Market, Segmentation by End-Use Industry

The Composite Rollers Market has been segmented by End-Use Industry into Mining, Pulp & Paper, Textile, Film & Foil Processing and Others.

Mining

The mining sector is the leading end-use industry in the Composite Rollers Market, accounting for around 38% of global demand. These rollers are valued for their lightweight design and corrosion resistance, reducing energy costs and downtime in harsh environments.

Pulp & Paper

Pulp & paper applications hold approximately 22% of the market. Composite rollers help maintain high-speed operations and minimize vibrations, improving the quality and efficiency of paper processing and printing.

Textile

The textile industry contributes nearly 18% to the global share. Composite rollers offer precision and surface smoothness, enhancing fabric handling and minimizing damage during weaving, dyeing, and finishing processes.

Film & Foil Processing

Film & foil processing accounts for about 12% of demand. These rollers support high-speed and delicate operations, ensuring uniform material flow and reducing the chances of web breakage or distortion.

Others

The others category, including industries such as packaging and logistics, holds nearly 10%. Composite rollers in these applications improve efficiency and longevity in conveyor and handling systems.

Composite Rollers Market, Segmentation by Geography

In this report, the Composite Rollers Market has been segmented by Geography into five regions; North America, Europe, Asia Pacific, Middle East and Africa and Latin America.

Composite Rollers Market Share (%), by Geographical Region

North America

North America commands over 32% of the Composite Rollers Market, driven by established mining and paper industries in the U.S. and Canada. The region benefits from advanced material technologies and an increasing preference for energy-efficient industrial systems.

Europe

Europe accounts for approximately 26% of the market, with strong demand across pulp & paper, automotive, and packaging sectors. Environmental regulations and focus on reducing operational emissions are fueling the shift to lightweight composite rollers.

Asia Pacific

Asia Pacific dominates with a share of nearly 30%, led by rapid industrial expansion in China, India, and Southeast Asia. The demand for composite rollers is growing in mining, textiles, and logistics, supported by increasing manufacturing investments.

Middle East and Africa

Middle East and Africa contribute around 7% to the market. The region's mining, construction, and oil & gas activities create demand for durable, low-maintenance roller systems suited to extreme environmental conditions.

Latin America

Latin America holds a modest 5% share, driven by growth in the mining and pulp & paper sectors in Brazil and Chile. Economic development and infrastructure projects are expected to gradually boost the adoption of composite technologies.

This report provides an in depth analysis of various factors that impact the dynamics of Global Composite Rollers Market. These factors include; Market Drivers, Restraints and Opportunities Analysis.

Drivers

• Lightweight
• Corrosion-resistant
• High strength-to-weight ratio

• Low maintenance: The global composite rollers market is experiencing significant growth, driven largely by their low maintenance requirements compared to traditional metal rollers. Composite rollers are increasingly preferred in industries such as mining, manufacturing, and logistics due to their durability, resistance to corrosion, and minimal upkeep needs. These rollers are typically constructed from materials like fiberglass-reinforced polymers (FRP), which offer superior strength-to-weight ratios and resilience against harsh environmental conditions. This robust construction not only enhances operational efficiency but also reduces downtime and maintenance costs, making them a cost-effective choice for industrial applications.

  One key advantage of composite rollers is their resistance to corrosion and abrasion. Unlike metal rollers, which can rust or degrade over time, composite materials offer excellent longevity and reliability even in challenging environments such as humid or corrosive settings. This durability translates into reduced replacement cycles and lower overall lifecycle costs for industrial operations. Additionally, composite rollers are lightweight, making them easier to handle during installation and maintenance activities, which further contributes to operational efficiency.

  The low maintenance nature of composite rollers aligns with the growing emphasis on sustainable and efficient industrial practices. Industries are increasingly adopting composite rollers not only for their performance benefits but also for their environmental advantages. These rollers contribute to reducing carbon footprints by requiring fewer resources for maintenance and replacement, thereby supporting sustainability goals. As industries continue to prioritize efficiency and cost-effectiveness, the demand for composite rollers is expected to rise, driving innovation and adoption across various sectors globally.

Restraints

• High initial costs
• Limited load-bearing capacity
• Technical challenges in fabrication

• Competition from steel rollers: The global composite rollers market is experiencing significant growth driven by their superior performance characteristics compared to traditional steel rollers. Composite rollers are increasingly favored in various industries due to their lightweight nature, corrosion resistance, and durability. These rollers are often made from materials like fiberglass, carbon fiber, or other composite materials, offering advantages such as reduced maintenance costs and longer operational lifespan. Industries such as mining, automotive, and manufacturing are increasingly adopting composite rollers to improve efficiency and reduce downtime, thereby enhancing overall productivity.

  Despite the advantages offered by composite rollers, they face competition from steel rollers, which have been the industry standard for many years. Steel rollers are known for their strength and ability to withstand heavy loads, making them suitable for high-demand environments like mining and heavy manufacturing. However, steel rollers also come with drawbacks such as susceptibility to corrosion and higher maintenance requirements. As industries seek to optimize operational efficiency and reduce costs, composite rollers are gaining traction as a viable alternative.

  The market dynamics between composite and steel rollers are evolving. While steel rollers continue to dominate in certain heavy-duty applications, composite rollers are making inroads by offering compelling benefits in terms of reduced operational costs and enhanced performance over their lifecycle. Manufacturers in the composite rollers market are focusing on technological advancements and product innovations to further improve their performance characteristics and widen their application scope across different industries.

Opportunities

• Growing demand in mining industry
• Advancements in composite materials
• Expansion in logistics sector

• Emerging economies investment: In the global composite rollers market, emerging economies are increasingly becoming significant players due to their rising industrialization and infrastructure development initiatives. These economies, including countries in Asia-Pacific, Latin America, and parts of Africa, are witnessing substantial investments in sectors such as mining, manufacturing, and transportation. Composite rollers, known for their durability, corrosion resistance, and lightweight nature, are particularly favored in these regions due to their ability to enhance operational efficiency and reduce maintenance costs in harsh environments.

  Countries like China, India, Brazil, and South Africa are leading the charge in adopting composite rollers across various industries. For instance, in mining operations, where conveyor systems are crucial for transporting bulk materials, composite rollers offer advantages such as reduced noise levels, longer service life, and lower energy consumption compared to traditional steel rollers. This adoption is driven not only by operational efficiencies but also by the need to comply with stringent environmental regulations, where reducing carbon footprint and enhancing sustainability are key priorities.

  The investment landscape in emerging economies is bolstered by government initiatives aimed at modernizing infrastructure and supporting industrial growth. These initiatives often include incentives for adopting advanced materials and technologies that improve operational reliability and reduce downtime. As a result, the composite rollers market in these regions is poised for significant growth, attracting both local manufacturers and international players looking to capitalize on expanding opportunities. This trend not only contributes to the economic development of these regions but also aligns with global sustainability goals by promoting the use of eco-friendly materials in industrial applications.

Key players in Global Composite Rollers Market include:

• Interroll Group
• Rulmeca Group
• Rollex Group
• Lorbrand Composites
• Artur Küpper GmbH & Co. KG
• ABB Group
• Beijing HuaXiajieke Technology Co., Ltd
• LEWCO, Inc
• Megadyne Group
• Superior Industries

In this report, the profile of each market player provides following information:

• Company Overview and Product Portfolio
• Key Developments
• Financial Overview
• Strategies
• Company SWOT Analysis