Global Spray Drying Equipment Market Growth, Share, Size, Trends and Forecast (2025 - 2031)

• In August 2022, SPX FLOW, Inc. has announced a collaboration with Flottweg to design, supply, install, and commission end-to-end plant-based process solutions for customers in the nutrition, health, food, and beverage industries as a result of the collaboration.
• In June 2022, BÜCHI Labortechnik launched the Mini Spray Dryer S-300. The system is automated to regulates all parameters such as spray gas, drying gas, and pump speed. The instrument also monitors both the outlet and the newly manufactured product temperatures to ensure the ultimate protection of heat-sensitive samples.
• In June 2022, Dedert Corporation announced the successful commissioning of its latest Spray Drying and Evaporation plant for the plant-based protein factory EverGrain. The drying and evaporation technology is used for the specialty protein developed for its solubility functionality.
• In March 2021, Tetra Pak and Rockwell Automation announced a strategic partnership for Cheese and Powder Solutions. The combined business expertise will deliver data and technology to reduce variability and improve quality consistency, assisting in the production of finished products in demand-driven manufacturing environments in a sustainable and cost-effective manner.

In this report, the Spray Drying Equipment Market has been segmented by Type, Operating Principle, Capacity, Source, Application and Geography.

Spray Drying Equipment Market, Segmentation by Type

Food
With a market share of around 58%, the food application segment leads the spray drying equipment market. This technology is vital in transforming liquid food ingredients like milk, eggs, and flavor enhancers into stable, easy-to-transport powders. Its use enhances shelf stability, ingredient safety, and cost efficiency, especially in the processed and packaged food industries.

Beverages
Comprising nearly 42% of the global market, spray drying for beverages is key to producing instant-soluble formats of popular drinks. Products such as instant coffee, fruit powders, and tea extracts benefit from this method due to its ability to preserve flavor, aroma, and nutritional content while allowing for long-term storage and quick reconstitution.

Spray Drying Equipment Market, Segmentation by Capacity

The Spray Drying Equipment Market has been segmented by Capacity (Up to 2 Tons/Hr.), Medium (2 to 50 Tons/Hr.), and Large (More than 50 Tons/Hr.).

Small (Up to 2 Tons/Hr.)
Holding close to 20% market share, small-capacity spray drying systems are best suited for laboratories, pilot-scale production, and custom product development. They are preferred in pharmaceutical R&D and niche food innovation environments that demand flexibility and precision.

Medium (2 to 50 Tons/Hr.)
Representing the largest share at around 55%, medium-capacity dryers offer the perfect blend of efficiency, cost-effectiveness, and output. These units are widely adopted in dairy processing, beverage production, and nutritional formulations, supporting growing demand across various global markets.

Large (More than 50 Tons/Hr.)
Comprising approximately 25% of the global market, large-capacity spray dryers are engineered for mass production in high-demand industries. They are indispensable in sectors like agrochemicals, bulk food manufacturing, and industrial chemicals, where uninterrupted throughput is critical.

Spray Drying Equipment Market, Segmentation by Source

The Spray Drying Equipment Market has been segmented by Natural, and Synthetic.

Natural
Comprising nearly 60% of the spray drying equipment market, natural formulations are gaining rapid popularity due to rising consumer preference for clean-label and organic products. Spray dryers in this segment are primarily utilized to produce natural food powders, botanical extracts, and nutritional supplements, particularly in the nutraceutical, food, and personal care industries.

Synthetic
Representing close to 40% of the market, synthetic spray drying is essential for applications requiring precise chemical composition, stability, and longevity. This segment is dominant in pharmaceuticals, agrochemicals, and chemical intermediates, where consistency and large-scale production are key.

Spray Drying Equipment Market, Segmentation by Application

The Spray Drying Equipment Market has been segmented by Application into Food and Beverages.

The food sector, spray drying equipment is instrumental in converting liquid or semi-liquid food ingredients into dried powders while maintaining their nutritional content and sensory properties. This process is widely utilized in the production of dairy products such as milk powders, cheese powders, and yogurt powders, where it helps extend shelf life, improve storage stability, and facilitate easier transportation and handling. Additionally, spray drying is essential in the production of fruit and vegetable powders, instant soups, sauces, and flavorings, providing manufacturers with versatile solutions for creating convenient and flavorful food products.

Within the beverages segment, spray drying equipment plays a crucial role in the production of powdered beverages such as coffee, tea, cocoa, and fruit juices. By transforming liquid concentrates into dry powders, manufacturers can enhance product stability, reduce packaging and transportation costs, and offer consumers convenient options for instant beverage preparation. Spray drying technology also preserves the aroma, flavor, and color of beverages, ensuring consistency and quality across different production batches. This application is vital in meeting the growing consumer demand for convenient and ready-to-use beverage products, particularly in sectors such as instant coffee and powdered drink mixes.

The market for spray drying equipment in food and beverages continues to expand due to ongoing advancements in technology, which enhance efficiency, reduce energy consumption, and improve product quality. Manufacturers are increasingly adopting automated systems and advanced control mechanisms to optimize drying parameters and ensure uniform particle size distribution in the final powder products. As consumer preferences evolve towards healthier, more convenient food and beverage options, the versatility and reliability of spray drying equipment position it as a key enabler of innovation and growth within the global food and beverage industry.

Spray Drying Equipment Market, Segmentation by Geography

In this report, the Spray Drying Equipment Market has been segmented by Geography into five regions; North America, Europe, Asia Pacific, Middle East and Africa and Latin America.

Spray Drying Equipment Market Share (%), by Geographical Region

North America
Capturing roughly 30% of the global market, North America’s spray drying equipment segment thrives on robust demand from pharmaceutical, food, and chemical industries. Strong R&D infrastructure and a focus on innovation make the U.S. a significant contributor.

Europe
With a market share close to 28%, Europe stands out for its high adoption of spray drying in dairy, cosmetics, and nutraceutical applications. The region benefits from strict regulatory compliance and investments in sustainable processing technologies.

Asia Pacific
Dominating with a 32% share, the Asia Pacific region is the fastest-growing market for spray drying equipment. Rapid industrialization in China, India, and Southeast Asia boosts demand across sectors including F&B, pharmaceuticals, and personal care.

Middle East and Africa
Though currently holding only 5%, the Middle East and Africa region shows steady growth due to emerging demand in processed food, dairy, and healthcare. Investment in industrial automation is also gaining traction.

Latin America
Accounting for nearly 5% of the global market, Latin America is witnessing growth driven by agriculture-based industries, nutraceutical processing, and instant beverage manufacturing, with Brazil and Mexico being regional leaders.

This report provides an in depth analysis of various factors that impact the dynamics of Global Spray Drying Equipment Market. These factors include; Market Drivers, Restraints and Opportunities Analysis.

Drivers, Restraints and Opportunity Analysis

Drivers

• Technological Advancements
• Growing Demand

• Pharmaceutical Applications : Pharmaceutical applications drive significant demand for spray drying equipment in the global market, leveraging its capabilities in enhancing drug delivery systems, formulation development, and product stability. Spray drying technology is widely employed in the pharmaceutical industry for converting liquid formulations into dried powders, which offer advantages such as improved solubility, bioavailability, and ease of administration. This process is crucial for producing inhalable dry powders for respiratory therapies, where precise control over particle size and morphology is essential for optimal lung deposition and therapeutic efficacy.

  One of the key pharmaceutical applications of spray drying equipment is in the formulation of oral solid dosage forms. By encapsulating active pharmaceutical ingredients (APIs) into dry powder particles, spray drying enhances the API's stability and facilitates its incorporation into tablets, capsules, and other solid dosage forms. This method also enables the development of controlled-release formulations, where the rate of drug release can be tailored through particle engineering and formulation design. Pharmaceutical companies utilize spray drying to overcome challenges related to poor solubility of APIs, ensuring more effective delivery and absorption in the body.

  Spray drying equipment is instrumental in the production of pharmaceutical intermediates and excipients. Excipients play a critical role in drug formulation, providing functionality such as binding, disintegration, and lubrication in pharmaceutical products. Spray drying allows for the production of excipients with specific particle characteristics, ensuring uniformity and consistency in formulation processes. The technology is also applied in the development of vaccine formulations and biopharmaceuticals, where it facilitates the stabilization of sensitive biomolecules and enhances their shelf life and efficacy. Overall, pharmaceutical applications drive continuous innovation and adoption of spray drying equipment, supporting advancements in drug delivery systems and therapeutic treatments within the healthcare industry.

Restraints

• High Cost
• Energy Consumption

• Technical Complexity : The Global Spray Drying Equipment Market presents significant technical complexities driven by the diverse applications and stringent performance requirements across industries. Spray drying equipment is used extensively in sectors such as food and beverages, pharmaceuticals, chemicals, and ceramics, where the process involves converting liquid feed into dried powders or granules through atomization and evaporation. One of the key technical challenges lies in achieving precise control over parameters like feed composition, inlet air temperature, atomization rate, and residence time within the drying chamber. Variations in these parameters can significantly impact the quality, particle size distribution, and yield of the dried product.

  In the food and beverage industry, technical complexity arises from the need to preserve the sensory attributes, nutritional content, and shelf stability of the final product during the spray drying process. This requires sophisticated equipment capable of handling delicate formulations and achieving rapid drying without compromising product integrity. In pharmaceuticals, where spray drying is employed for drug encapsulation and formulation, the equipment must meet stringent regulatory standards for product purity, consistency, and bioavailability. This necessitates precise control over drying temperatures and airflow patterns to avoid degradation of sensitive active ingredients.

  Technical complexity in the spray drying equipment market is heightened by the demand for energy efficiency and sustainability. Manufacturers are increasingly focusing on developing equipment that reduces energy consumption, minimizes environmental impact, and complies with evolving regulatory requirements. Innovations such as advanced heat recovery systems, improved nozzle designs for efficient atomization, and automated control systems are pivotal in addressing these challenges. However, integrating these technologies into spray drying equipment adds to the overall technical complexity, requiring thorough testing, validation, and calibration to ensure optimal performance and reliability across diverse applications and operating conditions.

Opportunities

• Energy efficiency
• Process optimization

• Customization options : In the Global Spray Drying Equipment Market, customization options play a crucial role in meeting diverse industry needs and specific application requirements. Manufacturers of spray drying equipment offer a range of customization options that cater to different production scales, product types, and operational preferences. One of the primary customization features is the flexibility in equipment size and capacity, allowing manufacturers to choose systems that match their production volumes and space constraints. Whether for small-scale laboratories or large industrial facilities, spray drying equipment can be tailored to optimize space utilization and operational efficiency.

  Customization options in spray drying equipment extend to the drying process itself. Manufacturers can select drying parameters such as inlet air temperature, atomization method (e.g., rotary or nozzle), and residence time within the drying chamber. These customizable parameters enable precise control over product characteristics such as particle size, moisture content, and powder flow properties. Such flexibility is critical for industries like pharmaceuticals and food processing, where product quality and consistency are paramount.

  Manufacturers offer customization in material selection and construction to ensure compatibility with specific product formulations and processing requirements. Materials of construction may vary from stainless steel for hygienic applications in the food and pharmaceutical sectors to corrosion-resistant alloys for chemical processing environments. Customizable features also include advanced automation and control systems that allow for real-time monitoring and adjustment of drying parameters, enhancing operational reliability and product uniformity. Overall, the availability of customization options in spray drying equipment underscores its versatility and adaptability across diverse industries, supporting innovation and efficiency in product development and manufacturing processes.

Key players in Global Spray Drying Equipment Market include:

• GEA Group (Germany)
• SPX Flow (US)
• Shandong Tianli Drying Technology and Equipment (China)
• Büchi Labortechnik (Switzerland)
• European Spraydry Technologies (UK)
• Dedert Corporation (US)
• Changzhou Lemar Drying Engineering (China)
• Acmefil Engineering Systems Pvt. Ltd (India)
• New AVM Systech (India)
• Advanced Drying Systems (India)
• Labplant (UK)
• Swenson Technology Inc. (US)
• Yamato Scientific America (US)
• Tetra Pak International S.A (Switzerland)
• G Larsson Starch Technology Ab (Sweden)

In this report, the profile of each market player provides following information:

• Company Overview and Product Portfolio
• Key Developments
• Financial Overview
• Strategies
• Company SWOT Analysis